CASE STUDY
ghani
Ghani Ceramics
Ghani Ceramics was stuck. Inefficiencies piling up, no visibility into their production, and every attempt to fix it only made things worse. Time was running out, and they needed a real solution, fast. We came in to help but what we found wasn’t easy to fix at all. The problems went deeper than anyone thought. But instead of backing down, we turned those challenges into opportunities, rethinking the solution in a way they hadn’t seen before. Their entire operation was transformed, and the results? They immediately saw the difference and trusted us to handle their next big project. Wonde how we pulled it off? Keep reading.
The Challenge
The Problems That Held Back Ghani Ceramics' Production
Inconsistent Production Monitoring
Ghani Ceramics struggled to get a clear, real-time view of its tile production process.
Difficulty Tracking Wastage
The company had trouble identifying and addressing wastage during production.
Disjointed Business Operations
They lacked a unified view of their production, defect tracking, and complaints.
Inefficient Inventory Tracking
Ghani Ceramics faced challenges in tracking and managing inventory.
Ambiguity regarding defects in tiles
There wasn’t a precise calculation of defective tiles. Where, why, and how many?
Missing information on final box locations
After production, the company had no system to clearly track them, including their components.
The Solution
How They Overcame It All Using IoT
Real-Time Production Visibility
We delivered an IoT system offering Ghani Ceramics instant insights into every phase of tile production.
Effective Wastage Control
They can now track and analyze waste more effectively, allowing them to pinpoint and resolve issues faster.
Streamlined Operations Management
We unified production and complaints into one centralized system, simplifying oversight and improving efficiency.
Optimized Inventory Oversight
Provided real-time tracking to improve inventory accuracy and management.
Precise Defect Tracking
Our solution gave accurate tracking of defective tiles, pinpointing location, cause, and quantity.
Comprehensive Final Box Tracking
Implemented clear tracking for final boxes using barcode printers and Android-based handheld scanners.
Tech Stack?
We Used Top-Tier Technologies to Develop Ghani Ceramics
C language for hardware programming
Provides low-level control and efficient performance for seamless hardware integration.
Next.js for dashboard
Offers fast, responsive, and SEO-friendly web interfaces for real-time data monitoring.
Node.js for backend
Ensures scalable, high-performance server-side processing with real-time capabilities.
Supabase as database
Delivers secure, scalable database management with built-in authentication and real-time syncing.
Flutter for alerts mobile app
Enables cross-platform mobile notifications with smooth, native-like performance.
Tailwind CSS
The stylish and adaptable design of Ghani Ceramics is due to Tailwind CSS, which makes styling easy.
TypeScript
TypeScript helps Ghani Ceramic's code stay organized and resistant to errors.
UI PREVIEW
See How It Looks and Feels
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